Engineered for extreme heavy-industry environments like pickling tanks, sulfuric acid storage, reactors, and chemical flooring. Delivering custom-matched materials, structural design, installation protocols, and quality assurance in one complete package. Our rigorous material selection process integrates chemical compatibility, thermal resistance, mechanical load capacity, and substrate bonding requirements to guarantee maximum lining longevity. REBO has engineered custom lining solutions for over 300 projects worldwide, including industry leaders like POSCO, Coca-Cola and TSMC.
How to Select Industrial Acid Resistant Tiles Sizes and Types
Acid Resistant Bricks and Tiles
Water absorption <0.5%;
High compressive strength (≥100 MPa), withstands heavy loads;
Not suitable for hydrofluoric acid (HF), fluorides, or high-concentration strong alkalis.
Anti-Corrosion Carbon Bricks
Good thermal shock stability & conductivity;
Withstands extreme temperature erosion;
Oxidizes in strong oxidizing environments (e.g., concentrated nitric acid, chromic acid). Conductive, insulation required.
Furan Resin Mortar
Temperature resistance up to 140°C;
Dense structure, excellent impermeability;
Extremely water-sensitive! Substrate and bricks must be fully dry. Moisture prevents curing. Short pot life (20-30 min).
KP1 Mortar
Excellent resistance to strong oxidizing acids (e.g., concentrated nitric/sulfuric acid);
Cost-effective inorganic material;
No water/steam during curing. Acid pickling required after curing to activate water resistance. Weak seismic & flexibility performance.
Important Application Note: Dynamic mixing ratios are required. Mortar formulations vary by operating temperature, acid concentrations, and surface orientations. Contact our engineering team for precise application specs backed by decades of industrial corrosion protection expertise.
Optimized Acid Resistant Lining Pairings for Maximum Corrosion Resistance
Operating conditions and exposure zones demand customized lining configurations. To ensure optimal performance and safety in your specific environment, below are REBO’s standard system pairings. For more complex challenges or unique site requirements, contact our engineering team directly for precise, site-specific recommendations and tailored solutions.
| Application Zone | Recommended Combination | Key Solution Features |
|---|---|---|
| Industrial Flooring/Ground | Acid Resistant Bricks + Epoxy Mortar | Heavy load capacity, wear resistance, forklift traffic durability |
| Walls/Tank Inner Walls | Acid Resistant Tiles + Epoxy Mortar | Low structural load, easy to clean & maintain |
| Acid Trenches/Drainage Channels | Acid Resistant Bricks + Furan Mortar | Acid & alkali cycling resistance; strictly requires dry surface during installation |
| Reactors/Vessel Tanks | Anti-Corrosion Carbon Bricks + Furan Resin Mortar | HF (Hydrofluoric Acid) resistance, high temperature stability |
| Chimneys/FGD Towers | Acid Resistant Bricks + KP1 Mortar | Extreme thermal resistance, acid mist condensation protection |
| Cleanrooms/Pharma Workshops | Acid Resistant Tiles + Epoxy Mortar | Smooth finish, seamless jointing, easy sterilization & washdown |
Acid Proof Brick Lining Industry
In industrial production, equipment life is rarely challenged by one single factor. The real test comes from corrosion, high temperature, and wear combined. Some working conditions involve strong chemical media such as concentrated acids, strong alkalis, or harsh solvents. They also involve high heat, severe thermal shock, mechanical wear, or heavy loads. Under these conditions, ordinary materials fail quickly. This is where a truly reliable protection system is needed acid proof brick lining. REBO’s acid proof brick lining is built for these extreme conditions. It is widely used across many industries and critical areas. It helps customers minimize downtime risk.
| Industry Sector | Key Application Zones | Operational Challenges |
|---|---|---|
| Metallurgy & Steel | Pickling tanks, ARP systems, shop floors, drainage trenches, electrolytic cells | Heavy physical abrasion, high-speed strip friction, H₂SO₄/HCl/HF acid drips |
| Chemical & Petrochemical | Drying & absorption towers, reactors, pressure autoclaves, acid pits, extraction towers | Highly concentrated acids and alkalis, high temperatures, aggressive solvents |
| Power & Environmental | FGD absorber towers & ducts, chimney linings, neutralization basins, sump pits | High-velocity flue gases, acid dew-point corrosion, thermal shock cycling |
| Phosphate & Fertilizer | Phosphoric acid reactors, evaporators, settlers, fertilizer storage tanks | Mixed acid slurry (H₂SO₄ + H₃PO₄ + HF), high-solid abrasive wear |
| Electronics & Battery | Electroplating lines, battery plants, PV / lithium workshops, lab countertops & floors | HF acid attacks, battery electrolytes, stringent cleanliness and static control |
| Pulp & Paper | Bleaching towers (ClO₂), cooking pits, dyeing / oxidation tanks, wastewater trenches | Strong oxidizing agents (ClO₂), hot liquor digestion, pH cycling |
| Pharma & Food | Fermentation vessels, synthesis workshops, cleanroom floors, acidic storage tanks | Organic acids, strict hygiene standards, hot washdowns, heavy forklift loads |
Proven Engineering Excellence Across 300+ Global Projects
REBO delivers tailored corrosion-protection systems, combining high-grade acid proof bricks, anti corrosion carbon bricks, and specialized chemical mortars. Engineered for extreme thermal, chemical, and mechanical stresses, our solution portfolio powers top-tier industrial facilities worldwide. Explore selected landmark installations below:
ISO-Standard Production for Every Project
REBO applies distinct, standard packaging for furan mortar powder and furan resin liquid to guarantee moisture protection and transport security. Customized packaging solutions are also available to meet customers’ branding needs. Normally, the shipment time is 7 to 30 working days.
ISO 14001: Certified environmental management system for sustainable production
ISO 45001: Certified occupational health and safety for safe operations;
GB/T 8488: Certified acid-resistant ceramic tile standard for harsh environments;
Full Compliance: All certificates available for verification and project audits.
In-Process Audits: Hourly checks on pressure, drying, and temperature;
Firing Control: Continuous kiln firing at 1200°C+ for density and strength;
Finished Product Testing: Acid, water, strength, and size tested per batch;
Pre-Shipment Inspection: Third-party reports attached to required orders.
Easy Approval: Full documents ready for engineering audits and tenders;
Lower Risk: Fewer failures, fewer surprises, and predictable delivery;
Full Traceability: Every batch traced back to its production record;
Faster Decisions: Clear certificates and reports shorten your approval cycle.
An International Team Behind Your Acid Proof Brick Lining Project
Direct, responsive communication tailored to international EPCs and procurement managers, ensuring seamless multi-time-zone support from inquiry to post-delivery.
Custom brick-and-mortar selection for extreme conditions (strong acids, high temperatures, heavy abrasion) fully aligned with global standards like GB, ISO.
In-house specialists handling strict international clearance, regional market certifications, and error-free documentation to prevent port delays.
Tailored heavy-cargo reinforcement, anti-breakage packaging, and multi-modal freight coordination ensuring safe, on-time delivery for high-tonnage project orders.
One-stop Services
CAD Layout & Brick Drawings: Detailed brick arrangement for towers, tanks, and complex geometries.
Material Selection & Compatibility: Mortar matching (furan, epoxy, silicate) to prevent material failure.
On-Site Technical Supervision: Engineers on site to control furan resin mortar filling and joint width.
Special Treatment Process: Acid pickling guidance for water glass mortar to activate water resistance.
Local Patching: Single-brick replacement to avoid full lining overhaul.
Training Service: On-site bricklaying training for your own maintenance team.
Acid Proof Brick Lining vs. Other Materials
| Comparison Item | Acid Proof Brick Lining | FRP (Fiberglass) | Epoxy Flooring/Coating | Stainless Steel |
|---|---|---|---|---|
| Acid Resistance | Excellent | Moderate | Weak | Selective |
| Heat Resistance | Excellent | Limited | Poor | Moderate |
| Wear / Load Bearing | Excellent | Poor | Poor | Moderate |
| Service Life | 15-30 years | 5-8 years | 3-5 years | 10+ years |
| Repairability | Local patching | Difficult to repair | Requires large-area recoating | Requires welding |
| Initial Cost | Moderate | Moderate | √ Low | High |
| Long-Term Cost | Low | Moderate | High | Moderate |