REBO two-component furan resin mortar is engineered specifically for severe corrosive environments with strong acids, alkalis, and organic solvents. Featuring ultra-low porosity, superior thermal resistance, and high bonding strength, it serves as the ideal bonding material for anti-corrosion carbon bricks and acid resistant tiles. As a source anti-corrosion material manufacturer, REBO holds full international Dangerous Goods (DG) export qualifications and a strict quality control system. Our products have been exported successfully to Morocco, Vietnam, Japan, Indonesia, and the United Kingdom, providing reliable lining defense for major global chemical and metallurgical projects.
Types of Furan Resin Mortar
Furan resin mortar is a two-component, high-performance anti-corrosion adhesive. It combines a furfuryl alcohol-modified resin liquid with a specialized powder containing curing agents and acid/alkali-resistant fillers. Furan resin mortar serves as a masonry and bonding material to securely line surfaces of equipment or structures with block materials such as acid resistant bricks or anti corrossion carbon bricks thereby forming a continuous, dense, and corrosion-resistant layer.
REBO mainly supplies furan mortar powder and ruran resin mortar grout (liquid). Mix the mortar in small batches right before application. Combine the resin liquid and powder at a 1:3 ratio. Use the mixed mortar within 40 minutes. Discard any mortar showing signs of initial setting. Mix the mortar in small batches right before application. Combine the resin liquid and powder at a 1:3 ratio. Use the mixed mortar within 40 minutes. Discard any mortar showing signs of initial setting.
| Comparison Item | Furan Resin Liquid | Furan Mortar Powder |
|---|---|---|
| Form | Brown viscous liquid | Uniform gray-white powder |
| Core Components | Furfuryl alcohol-furfural type furan resin | Curing agent + acid-resistant fillers (e.g., quartz powder, graphite powder) |
| Main Function | Provides bonding strength and corrosion resistance; forms the base of the mortar | Acts as aggregate filler and triggers curing reaction; gives the mortar mechanical strength |
| Mixing Ratio (by weight) | 1 | 3 |
| Key Indicators | Viscosity 20–30 s (Ford Cup No. 4, 25℃), shelf life 1 year | Hardening time ≤12 hours after mixing with resin liquid (20℃) |
Parameter of Furan Mortar
Parameter of Furan Resin Mortar Powder
Furan mortar powder is a uniform gray-white powder. It contains a curing agent and acid-resistant fillers such as quartz powder or graphite powder. The powder acts as the aggregate. It also triggers the curing reaction. When mixed with furan resin liquid, it gives the mortar mechanical strength and chemical resistance. The powder must be stored separately from the liquid. It should be kept dry and sealed. Moisture will affect its curing performance.
| Item | Values | |
|---|---|---|
| Density(kg/m³) | 2000 | |
| Compressive Strength(MPa) | ≥ | 70 |
| Tensile Strength(MPa) | ≥ | 6 |
| Bonding Strength (MPa) | ≥ | 2.5 |
| Working Temperature(℃) | ≤ | 140 |
| Hardening Time(hours) | ≤ | 12 |
| Anti-penetrability (MPa) | ≤ | 2.5 |
Specification of Furan Resin Mortar Grout
Furan resin liquid is a brown liquid with a viscosity of 20-30 s at 25℃ and a shelf life of one year. After one year, check its viscosity. If it still flows as a liquid, it can still be used. It is usually recommended to use it within one year.
| Item | Values |
|---|---|
| Bulk Density | 1.7 g/cm3 |
| Compressive strength | 50 MPa |
| Tensile strength | 5.0 MPa |
| Adhesive strength to carbon bricks | 3.0 MPa |
| Maximum temperature | 180 ℃ |
Types of Furan Resin Mortar Powder
Furan resin mortar powder mainly comes in two types: YJ-2 and YJ-5. These two types serve different chemical environments.
- YJ-2 is mainly made from quartz powder, modified furfuryl alcohol resin, and binders. It resists most acids but not oxidizing acids or hydrofluoric acid. It is commonly used with acid-proof bricks.
- YJ-5 is mainly made from graphite or carbon powder. It resists HF but not oxidizing acids. It is commonly used with sintered carbon bricks and anti-corrosion carbon bricks.
REBO applies distinct, standard packaging for furan mortar powder and furan resin liquid to guarantee moisture protection and transport security. Customized packaging solutions are also available to meet customers’ branding needs. Normally, the shipment time is 7 to 30 working days.
Furan Mortar Powder Packaging
Customization: Custom outer bag design/printing, specific palette dimensions, and custom shipping marks.
Furan Resin Liquid Packaging
Customization: Custom drum labeling, UN dangerous goods packaging, and custom shipping marks.
Export & Compliance Documentation
Official Sea Transport Safe Goods Assessment Reports for smooth international customs clearance.
Acid Resistant Complementary Products
Furan Resin Mortar serves as the core adhesive in acid-resistant masonry systems, engineered specifically for severe environments with strong acids, alkalis, and organic solvents. To meet international engineering demand for one-stop anti-corrosion lining procurement, REBO combines mature material manufacturing with full system supply capabilities.
Beyond two-component Furan Resin Mortar, our cost-effective product portfolio includes: Epoxy Resin Mortar, KP1 Silicate Acid-Resistant Mortar, Acid Resistant Bricks, Acid Proof Tiles, High-Purity Anti-Corrosion Carbon Bricks. This comprehensive lining system fully supports complete anti-corrosion construction for global chemical and metallurgical projects.
| Product | Key Features | Typical Applications |
|---|---|---|
| Furan Mortar | Excellent resistance to many acids, alkalis, and solvents. Temperature limit: typically 140°C. Not suitable for strong oxidizing acids. | Acid pickling tanks, phosphoric acid tanks, chemical workshop floors |
| KP1 Silicate Mortar | Excellent resistance to many strong inorganic acids. Suitable for certain high-temperature conditions. Not suitable for HF or strong alkalis. | Flues, chimneys, acid-resistant linings in suitable high-temperature processes |
| Acid Resistant Brick | High compressive strength, wear resistance, and resistance to many acids. | Acid tank bottoms, chemical storage tank linings |
| Acid Proof Tile | Dense, smooth surface with good acid resistance. Suitable for light to moderate mechanical loads. | Chemical workshop floors and walls, pickling areas |
| Carbon Brick | Excellent resistance to HF and strong alkalis under suitable conditions. | Wet-process phosphoric acid equipment, fluoride-containing pickling systems |
Which Acids Can Furan Resin Cement Resist?
| Media Category | Applicable Media / Solutions | Max Concentration / Conditions | Conclusion |
|---|---|---|---|
| Strong Inorganic Acids | HCl, H₂SO₄, H₃PO₄, HF, HBr, HI | HCl: all conc.; H₂SO₄: ≤70%; H₃PO₄: all conc.; HF: all conc. (with carbon/graphite powder) | √ Fully resistant |
| Organic Acids | Acetic, formic, oxalic, citric, lactic acid | All concentrations | √ Fully resistant |
| Strong & Weak Alkalis | NaOH, KOH, NH₃·H₂O, Na₂CO₃ | NaOH: ≤50%; KOH: high conc.; others: all conc. | √ Fully resistant |
| Organic Solvents & Oils | Acetone, benzene, toluene, xylene, methanol, ethanol, esters, ethers, trichloroethylene, gasoline, diesel, lubricating oil, vegetable oil | All concentrations | √ Fully resistant |
| Not Recommended (Strong Oxidizers) | Concentrated HNO₃ (>40%), fuming H₂SO₄, chromic acid, NaClO, H₂O₂ | Any concentration | × Not recommended |
Proven Global Supply Strength Of REBO Furan Mortar
REBO furan cement serves critical industrial projects worldwide, far beyond single-region supply. Our global export footprint spans key international markets, including Morocco, Vietnam, Japan, Indonesia, and the United Kingdom. International EPC contractors, metallurgical leaders, and chemical plant operators trust REBO for consistent batch quality, full Dangerous Goods (DG) export compliance, and reliable technical execution. As a source manufacturer, REBO delivers proven lining safety, competitive direct factory pricing, and long-term performance for major global infrastructure.
Is Furan Resin Right for Your Industry?
| Industry | Typical Conditions | Masonry Targets | Why Furan |
|---|---|---|---|
| Hydrometallurgy & Metal Processing | Cu, Ni, Co, Zn hydrometallurgy; stainless steel pickling lines | Pickling tanks, electrolytic cells, leaching tanks, waste acid recovery pools | Strong acid & wear resistance |
| Phosphate & TiO₂ | Wet-process phosphoric acid lines; TiO₂ (sulfate process) reaction systems | Extraction reactors, concentrators, phosphoric acid tank linings, tail gas scrubbers | Phosphoric acid & HF resistance |
| Basic Chemicals & Chlor-Alkali | NaOH production; HCl and H₂SO₄ purification | Reactor linings, salt dissolving tanks, neutralization tanks, waste acid treatment systems | Acid-alkali cycling resistance |
| Petrochemical & Coal Chemical | Olefin and aromatic processing; refinery acidic wastewater treatment | Wastewater neutralization tanks, acid gas absorption towers, solvent recovery area floors | Organic solvent resistance |
| Environmental & FGD | Flue gas desulfurization and denitrification in power and steel plants | Chimney linings, absorber anti-corrosion joints, acid mist condensation zones | Acid mist & heat resistance |
| Pulp & Pharma | Pulp bleaching workshops; fermentation and extraction workshops; strong acid-alkali reactors | Bleaching towers, fermentation tanks, acid-alkali floors and drainage joints | Acid-alkali resistance & easy application |
Why Choose REBO?
Certified to International Standards
REBO furan resin grout fully complies with rigorous international engineering standards, including ISO 462, ISO 13007-3 and GB/T 35499 specifications for chemically resistant mortars. Certified under ISO 9001 quality management, every manufacturing batch undergoes strict third-party testing for chemical resistance, compressive strength, and thermal durability. Complete international documentation including GHS-compliant MSDS, UN-certified Dangerous Goods (DG) packaging, and official SGS test reports guarantees total compliance for global industrial projects.
How REBO Supports Your Project?
REBO high-density acid resistant tiles provide reliable corrosion protection across a wide range of harsh chemical environments, including inorganic acids, organic solvents, alkalis, and salt solutions. Their low porosity is typically below 0.5%. This blocks capillary absorption of aggressive ions, while the dense tile body resists thermal cycling and washdown stresses. Contact REBO to Support Your Project.
Send us your working conditions, including media, concentration, temperature, and equipment type. Our engineers adjust the resin-to-powder ratio, filler type, and curing system, like for HF environments and high-temperature acid service. We also recommend the optimal pot life control for your site.
REBO provides free small-batch samples for your own testing. You can verify adhesion, curing time, and acid resistance before committing to a full order. This lowers your procurement risk. It also speeds up project approval and reduces the chance of material rejection on site.
We offer on-site or remote training for your construction team. Topics include surface preparation, mixing procedure, application technique, and joint finishing. Your team learns the correct method. This avoids common mistakes, reduces rework, and protects your project timeline from costly delays.
After delivery, our engineers stay available for technical questions. We help troubleshoot curing issues, adhesion problems, and repair planning. You get long-term support, not just a one-time shipment. This keeps your lining system performing reliably for years, not just on delivery day.
FAQs About Furan Resin Mortar
Q：Who Is the Best Furan Resin Mortar Manufacturer in China?
Q: How Do I Know Which Furan Cement Grade Is Right for My Project?
Q: How Do I Verify the Chemical Resistance for My Specific Media?
Q: How Should the Surface Be Prepared Before Applying Furan Resin Mortar?
Q: Can Furan Mortar Be Applied Directly onto Concrete?
Q: What Are the Usage Instructions for Furan Resin Mortar?
Tools & Containers: Use clean, dry mixing containers and tools. No oil, grease, or cured mortar residue.
Mixing Procedure: Pour the furan resin liquid into the container. Add the furan powder in the recommended ratio. Stir thoroughly until uniform.
Pot Life: Use the mixed mortar within 40 minutes. Do not add any extra curing agent.
Consistency Check: Test the mortar consistency with an acid-resistant plate. Never add more furan resin after the mortar begins to set. Never re-mix cured or hardened mortar.